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  1. Home
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  3. Crispy Sausage Chipotle Mac and Cheese
12 January 2026

Crispy Sausage Chipotle Mac and Cheese

RecipeShare Test Kitchen

5.0(3 ratings)
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Crispy Sausage Chipotle Mac and Cheese

Crispy sausage chipotle mac and cheese with three cheeses and a bubbling, golden top. Rich, smoky comfort food for a crowd.

Main Course
Pasta And Noodles
Comfort Food
Holiday
High Protein
High Energy
Balanced Meal
Prep time
15 mins
Cook time
35 mins
Total time
50 mins
Servings
6

Chef's Tips

  • Cook pasta very al dente so it finishes under the grill without softening too much.

  • Add pasta water gradually to keep the sauce glossy.

  • Use mild or hot chipotle paste depending on heat preference.

Tools Used

Large Saucepan(opens in a new tab)Whisk(opens in a new tab)Baking DishColander(opens in a new tab)

We use affiliate links, which may earn us a small commission at no extra cost to you.

Ingredients

Ingredients

Servings
6 servings1×
Scale

Ingredient amounts update instantly.

Chipotle Sausage Sauce

Pasta

Instructions

Crisp the Sausage

  1. 1

    Heat olive oil in a large saucepan over medium heat.

  2. 2

    Break up sausages and cook for 4 to 6 minutes until golden and crisp.

  3. 3

    Add garlic and chipotle paste and cook for 30 seconds.

Make the Sauce

  1. 1

    Add butter and melt, then stir in flour.

  2. 2

    Add warm milk gradually, whisking until smooth.

  3. 3

    Season with salt and pepper and simmer on low for 10 minutes.

Cook the Pasta

  1. 1

    Cook pasta 2 to 3 minutes less than the package directions.

  2. 2

    Reserve pasta water, drain, and cool under cold water.

Combine and Grill

  1. 1

    Preheat the grill to high.

  2. 2

    Stir 100 g of each cheese into the sauce until melted.

  3. 3

    Whisk in pasta water to loosen the sauce.

  4. 4

    Fold in pasta and add more water if needed.

  5. 5

    Transfer to a baking dish and top with remaining cheese.

  6. 6

    Grill for 6 to 8 minutes until golden and bubbling.

Serve

  1. 1

    Serve immediately while hot and creamy.

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Crispy Sausage Chipotle Mac and Cheese

Crispy Sausage Chipotle Mac and Cheese

Crispy sausage chipotle mac and cheese is rich, smoky comfort food with a bubbling, golden cheese crust.

Why This Recipe Works

Why This Recipe Works

Browning the sausage builds depth, while the roux keeps the sauce thick and glossy. Mixing three cheeses gives melt and stretch, and grilling at the end adds a crunchy top.

Ingredients Overview

Ingredients Overview

Chipotle adds smoky heat, gruyere and cheddar bring sharpness, and mozzarella adds stretch. Conchiglioni holds plenty of sauce.

How to Make It

How to Make It

Crisp the sausage, make the sauce, cook the pasta al dente, then combine and grill until bubbling and golden. Serve straight away.

Tips and Storage

Tips and Storage

If reheating, add a splash of milk to loosen the sauce and warm gently.

What Gives The Dish Its Texture

What Gives The Dish Its Texture

This style of mac and cheese works because the sauce stays creamy underneath while the top gets browned and crisp. Browning the sausage first adds extra depth, and finishing the dish under high heat creates the contrast that makes it feel more than just a pot of cheesy pasta.

Chipotle changes the profile from plain comfort food into something smokier and slightly sharper. It should warm the sauce rather than overpower the cheese, which is why moderate heat usually tastes better than a very spicy finish here.

Serving Notes

Serving Notes

Because the sauce is rich, this dish works best as a dinner main with a simple green salad or vegetables on the side. That keeps the plate from feeling too heavy and makes the crisp top stand out more clearly.

It also reheats better if the sauce is loosened slightly rather than baked again until dry.

Nutrition Facts

Nutrition Facts

Serving Size: 1 bowl

Calories 76038%
% Reference Intake*
Total Fat 40g57%
Saturated Fat 20g100%
Trans Fat 0g
Cholesterol 135mg
Sodium 980mg
Total Carbohydrates 68g26%
Dietary Fiber 3g
Sugars 7g8%
Protein 32g64%

* Reference intakes are based on an average adult's 8,400 kJ / 2,000 kcal diet. Your needs may be higher or lower.

FAQs

Can I make this less spicy?

Use 1 tablespoon chipotle paste or swap for a mild smoky chilli paste.

Community Reviews

See how other home cooks made this recipe, then share your own experience.

5.0

3 ratings

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4
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3
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2
0%
1
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How would you rate this recipe?

Share your experience and help others.

  • Toby R.

    · 16 Dec 2025

    Made this tonight and it went down a treat.

  • Martin E.

    · 14 Dec 2025

    Absolute banger. The crunchy top was unreal.

  • Jade P.

    · 14 Dec 2025

    The chipotle is perfect. Everyone loved it.

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